Six Sigma Case Study to Reduce Leakers
In this Lean Six SigmaSix Sigma Definition: Six Sigma is a set of techniques and t... Learn More... project case study, we were tasked with reducing the amount of “Leakers” on a Bartelt Line producing Pistachios using the Six SigmaSix Sigma Definition: Six Sigma is a set of techniques and t... Learn More... DMAICDMAIC is an abbreviation of the five improvement steps it co... Learn More... processThere are many ways to organize your lean six sigma processe....
First, we completed a SIPOC to determine if there were any inputs external to the Process that could be an issue. We found that variation in the film could be a contributing factorStatistics can be confusing as the term "factor" can have di... Learn More....
We then defined the Xs in the process of this leanLEAN Definition LEAN is a production method aimed primarily ... Learn More... six sigma case study. This is where we “look for open windows” (can the process meet its existing tolerances). We found that there was no data being cataloged for the measurable and controllable inputs. We also found that the output was measured in Pass/Fail rather than a continuous metric.
We found that the KPOVs were the position of the heat placement and the dwell time. We took capabilityCapability analysis is a method used to evaluate the perform... Learn More... measurements after completing a controlled setup and implementing some poka-yokes, and the short-term capabilityCapability analysis is a method used to evaluate the perform... Learn More... increased to over 2.
What is Six Sigma?
Six Sigma uses statistics and data analysis in order to reduce or eliminate errors and defectsMuda (無駄, on'yomi reading) is a ... Learn More.... This process aims to reduce manufacturing defects to 3.4 per million units.
Six Sigma provides organizations with tools that help them improve their management skills. This increases performance and decreases process variation allowing for a reduction in defectA defect is a physical, functional, or aesthetic attrib... Learn More... rates, employee morale, and improved quality products and services. All of these factors contribute to higher profitability.
Six Sigma consists of a collection of management tools and techniques that are designed to increase the ability of a business process by reducing errorStatistics error The dual dimension of error statistics is p... Learn More... rates. Six Sigma is a data-driven method that employs statistical methods to eliminate defects, reduce defects and improve profits.
Digital Transformation is the buzzword of the decade. As companies compete for more business in a competitive market, new technologies, and tools support the company’s transformation journey. But is this enough to speed up a company’s transformation? Is it possible to remove production bottlenecks or fix a service design problem with standalone technology? While digital transformation can accelerate a company’s growth it must be supported equally by management methods of business transformation and quality controlWhat is Quality Control (QC), and why does it matter? A busi... Learn More....
In 1986, American company Motorola created a new concept for the quality control processWhat is a Six Sigma Control Plan and how does it work? The L... Learn More.... It has been refined over the years into a solid theory of principles, methods, and aimed at business transformation via a clearly defined process. This finished product is Six Sigma.
