Waste reduction involves practices that minimize unwanted materials entering the environment. This applies to both hazardous and non-hazardous materials. However, for regulatory purposes, it typically refers to reducing hazardous substances. The goal is to reduce the amount of waste generated by different processes, operations, or industries.

What is Waste?

Industries often produce waste, which people see as unnecessary. However, waste is essentially a resource that gets misplaced. Utilities like water, electricity, or fuel are often used inefficiently. People often ignore these wastes and underestimate their true costs.

7-costs-of-wastes
7 Costs of Wastes

The costs of waste include:

  1. Disposal costs: The cost of removing waste.
  2. Inefficient energy use: Wasting energy through improper usage.
  3. Raw material purchase: Money spent on raw materials that are wasted.
  4. Production costs: The expense of producing waste.
  5. Management time: Time spent managing waste instead of productive tasks.
  6. Lost revenue: Potential profits lost due to the waste.
  7. Liabilities: Legal or environmental costs due to waste.

What is Waste Minimisation?

Waste minimisation refers to reducing waste at its source. It includes:

  • Preventing or reducing waste generation.
  • Using raw materials and packaging efficiently.
  • Using utilities like water, electricity, and fuel efficiently.
  • Reducing hazardous waste to make recycling easier.
  • Encouraging recycling, reuse, and recovery.

Waste minimisation focuses on improving industrial processes and reducing pollution at the source. However, it does not solve all environmental issues and may need pairing with traditional waste management methods.

Waste minimisation aims to reduce waste at the point of production. After reducing waste generation, we should make efforts to recycle any remaining waste. Product reformulation can also help reduce waste in manufacturing processes.

Who Should Practice Waste Minimization?

Waste minimization is crucial for all businesses, especially those that generate hazardous waste. The Resource Conservation and Recovery Act (RCRA) requires large waste generators to implement waste reduction programs. Smaller businesses must also make a good-faith effort to minimize waste.

Reporting on waste minimization is required every two years for large waste generators.

Benefits of Waste Minimization

benefits-of-waste-reduction
Benefits of Waste Reduction

Waste minimization offers several advantages:

  • Cost Savings: Reducing waste leads to lower disposal costs and less reliance on raw materials.
  • Regulatory Compliance: Waste minimization helps businesses comply with environmental regulations, reducing compliance costs.
  • Improved Community Relations: Companies that minimize waste show environmental leadership and build better relationships with the community.
  • Safer Working Conditions: Reducing hazardous waste improves safety for employees and lowers liability risks.
  • Environmental Protection: Waste minimization directly benefits the environment by reducing pollution and conserving resources.

Examples of Waste and Possible Resources

Many industries can use their waste as resources in other processes. Some examples include:

  1. Power plants can use fly ash in cement or brickmaking.
  2. Sugar manufacturing can use bagasse as fuel.
  3. Ammonia plants can use CO2 in urea production.

What is Waste Reduction?

Waste reduction involves reducing the amount of waste generated, starting with consumption habits. Many items that we throw away are recyclable or reusable. In the U.S., the Environmental Protection Agency (EPA) estimates that 75% of what we discard is recyclable.

Waste reduction is more than just recycling. It also involves:

  • Avoiding excessive packaging: Choose products with minimal packaging.
  • Using reusable items: Opt for items that can be reused multiple times.
  • Reducing consumption: Buy only what is needed to prevent excess waste.

Waste reduction strategies fall into two main categories: source reduction and recycling. Source reduction means changing processes that reduce the amount of waste produced. Recycling involves reusing or reclaiming waste materials after they have been generated.

Source Reduction

Source reduction includes actions aimed at reducing waste at the source. These actions can be:

  • Changes to equipment or technologies used.
  • Modifications to processes or procedures.
  • Reformulation or redesign of products.
  • Substitution of raw materials to less harmful alternatives.
  • Improvements in housekeeping, maintenance, and inventory control.

These measures aim to prevent waste from being created in the first place. By modifying processes or choosing better materials, businesses can reduce the need for waste disposal and its associated costs.

Recycling

Recycling refers to reusing or reclaiming waste after it is created. There are different methods of recycling, such as:

  • Using waste as a substitute for a commercial product.
  • Reusing waste to delay the purchase of new products.
  • Removing contaminants from waste to enable reuse.
  • Reclaiming useful materials from waste.

Recycling helps divert waste from landfills, reduces the need for raw materials, and minimizes the environmental impact of waste.

Creating a Waste Reduction Plan

Creating a Waste Reduction Plan

A waste reduction plan outlines how a business will reduce its waste generation. It includes several key components:

  1. Management Commitment: For a waste reduction program to be successful, management must show strong commitment. This involves dedicating time, resources, and personnel to the program. Management should establish waste reduction goals and make it a part of everyday operations.
  2. Scope and Objectives: The plan should define the scope and objectives of the waste reduction efforts. The scope defines which types of waste the plan will address, including hazardous and non-hazardous materials. Objectives may include cost savings, reducing regulatory compliance burdens, and improving the workplace environment. The plan should aim to reduce waste at every stage, from production to disposal.
  3. Setting Goals: Goals should be specific, measurable, and related to a standard unit of production. This means goals should not just be a percentage reduction. For example, instead of saying “reduce waste by 25%”, specify “reduce waste by 2.5 kg per cleanup operation.”
  4. Creating a Team: A successful waste reduction plan involves teamwork. The team should include people from various departments, such as management, engineering, production, environmental, and quality. Employees at all levels can contribute valuable ideas for waste reduction.
  5. Employee Involvement: Employees must be actively involved in the waste reduction process. This includes providing training on waste reduction practices and encouraging staff to suggest improvements. They should be informed about the program’s goals and their role in achieving them.
  6. Conducting a Waste Assessment: A waste assessment helps identify areas where waste reduction is most needed. It involves reviewing the operations, chemical usage, and types of waste generated. The assessment helps identify the causes of waste and potential solutions.

Steps for Implementing Waste Reduction

Steps for Implementing Waste Reduction
Steps for Implementing Waste Reduction

Step 1: Obtain Management Commitment

Management should lead the initiative. The company should reflect its commitment in policies, resource allocation, and clear communication about waste reduction goals.

Step 2: Define Scope, Objectives, and Goals

Clearly state the scope of the plan. Define the objectives, such as reducing waste, saving costs, and complying with regulations. Set measurable goals tied to specific waste streams.

Step 3: Build a Team

Form a team consisting of individuals from different departments. This ensures diverse perspectives and expertise. Involve employees at all levels in the decision-making process.

Step 4: Conduct a Waste Assessment

Perform a thorough assessment to understand waste generation processes. Identify the causes of waste and areas for improvement. Use the assessment findings to develop targeted reduction strategies.

Step 5: Develop a Waste Reduction Strategy

Based on the waste assessment, develop strategies for reducing waste. This might include equipment upgrades, process changes, or employee training.

Step 6: Implement the Plan

Begin implementing the waste reduction strategies. Monitor the progress regularly and make adjustments as needed. Ensure that all employees are trained and aware of the new procedures.

Step 7: Monitor and Evaluate Progress

Continuously monitor the effectiveness of the plan. Track the amount of waste generated and the success of reduction efforts. Evaluate progress against the set goals.

Step 8: Adjust the Plan as Needed

As new challenges or opportunities arise, adjust the plan to improve waste reduction. Keep refining processes to ensure ongoing success.

Step 9: Report Results

Regularly report the results of the waste reduction efforts. Share successes and challenges with employees and management. Celebrate achievements and identify areas for improvement.

Waste Reduction Practices

Waste-Reduction-Practices
Practices of Waste Reduction

Waste reduction is the first step in the waste management hierarchy. It focuses on preventing waste before it is created. By changing how we design, manufacture, purchase, and use products, we can reduce the volume and toxicity of waste.

This practice, also known as source reduction, is the key to reducing the overall waste burden on the environment.

The Scale of the Problem

In Hennepin County alone, people produce over one million tons of waste annually. This waste comes from various sources, including packaging, junk mail, food scraps, and excess paint. Handling and managing this waste consumes significant time, money, and resources.

Waste reduction aims to limit the need for recycling, composting, incineration, or disposal by stopping waste creation at the source.

Preventing Waste

Preventing waste is the most effective way to protect the environment. The best approach is to not create waste in the first place. For example, choosing not to purchase certain products, learning how to repair items, or buying used products all help reduce waste. Using reusable items and minimizing the need for new products are other effective strategies.

Rethinking Consumer Habits

Many people do not consider the waste their purchases will generate. When we buy products with excessive packaging or those designed to be disposable, we unknowingly contribute to the growing waste problem.

Every product manufactured requires resources and adds to pollution. Waste reduction involves rethinking consumption habits and production methods.

Durable Products vs. Disposable Items

Products can either be durable or disposable. Durable products are designed to last and can be maintained and repaired. Items like furniture, clothing, and tools fall into this category. These products only contribute to waste at the end of their life cycle.

On the other hand, disposable items are used once and thrown away. Examples include paper towels, disposable batteries, and single-use plastic utensils. People use these items for short-term purposes, and their excessive consumption has contributed to growing waste piles worldwide.

Planned Obsolescence

Some companies intentionally design products to become obsolete quickly, a practice known as planned obsolescence. It often involves poor manufacturing or constant upgrades to products. Industries such as fashion, electronics, and automobiles commonly use this strategy. While it boosts sales, it contributes to waste and the overconsumption of resources.

Packaging Waste

Packaging is another major source of waste. In the U.S., product packaging makes up over 30% of municipal solid waste. Packaging serves various functions, such as protecting the product, marketing it, or providing convenience.

However, some packaging materials, like Styrofoam and plastic bags, are not easily recyclable and often end up in landfills.

Making Smarter Purchases

Our purchasing decisions are often influenced by marketing, impulse buying, and convenience. Many products may seem necessary, but they often end up as waste. To avoid this, consider the following steps:

  1. Decide What You Need: Before purchasing, ask yourself why you want the product, how often you will use it, and if there are alternatives. Think about whether you can do without it or if the cost is worth it.
  2. Consider Alternatives: Instead of buying new, consider renting, borrowing, or purchasing used items. This reduces the need for new production and minimizes waste.
  3. Select Sustainable Products: Choose products that are durable, repairable, and made from sustainable materials. Look for items with minimal packaging and that can be recycled or composted at the end of their life.

10 Ways to Reduce Waste

10-ways-to-reduce-waste
10 ways to Reduce Waste
  1. Use Reusables: Invest in reusable items like water bottles, shopping bags, and containers. Reuse lunchboxes and utensils to avoid disposable products.
  2. Borrow, Rent, and Shop Used: Think about borrowing or renting items that you don’t use often. Buy second-hand products, such as clothing or furniture.
  3. Buy Well, Buy Once: Choose high-quality products that are built to last. Repair them when needed, and they will save you money in the long run.
  4. Maintain and Repair Items: Take care of your items to extend their lifespan. Repair shoes, appliances, and electronics instead of replacing them.
  5. Donate or Sell Usable Items: Donate or sell items you no longer use. Consider holding a yard sale or giving to a local charity.
  6. Reduce Food Waste: Plan meals to avoid buying too much. Compost food scraps to reduce waste that ends up in landfills.
  7. Minimize Packaging: Buy products in bulk and bring your own containers. Avoid individually wrapped items and packaging that can’t be recycled.
  8. Stop Junk Mail: Reduce unnecessary mail by removing your name from mailing lists. This helps decrease paper waste.
  9. Green Your Celebrations: Use reusable party supplies and plan meals to reduce waste. Consider giving eco-friendly gifts or experiences.
  10. Repurpose and Reuse: Get creative with items you no longer need. Turn old glass jars into storage containers or use scrap paper to make notepads.

Final Words

Waste minimisation and waste reduction are essential for businesses to operate efficiently and sustainably. While, Waste minimisation focuses on reducing waste at its source through changes in process, materials, and technology. Waste reduction, on the other hand, emphasizes reducing consumption and recycling more effectively.

By implementing these practices, industries can save money, reduce their environmental impact, and contribute to a more sustainable future.

About Six Sigma Development Solutions, Inc.

Six Sigma Development Solutions, Inc. offers onsite, public, and virtual Lean Six Sigma certification training. We are an Accredited Training Organization by the IASSC (International Association of Six Sigma Certification). We offer Lean Six Sigma Green Belt, Black Belt, and Yellow Belt, as well as LEAN certifications.

Book a Call and Let us know how we can help meet your training needs.