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Brown Paper Mapping: What It Is and Why It Still Beats Software

Brown paper mapping is a hands-on process mapping technique where a team documents a real workflow on a large roll of paper, typically taped to a wall, using sticky notes to represent individual steps, decisions, and handoffs. It gets its name from the low-cost...

Performance Baseline Measure: What It Is and How to Build One

You cannot improve what you do not measure. That sentence captures the entire purpose of a performance baseline. Before a Six Sigma team changes anything about a process, it must know exactly how that process performs right now. A performance baseline measure is that...

Ohno Circle: Origin, Method, and How Six Sigma Teams Use It Today

The Ohno Circle is a Lean observation exercise built by Taiichi Ohno at Toyota. A trainee stands inside a marked spot on the shop floor. They watch one process, without interrupting it, often for hours. The goal is direct: train the eye to see waste that reports and...