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Insights for Operational Excellence

Read the latest articles on Lean Six Sigma, process improvement, and achieving operational excellence. Get real-world strategies and tools you can apply today.

Featured Blog

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What Is the Difference Between LSS Certification and Training?

LSS training is the process of learning Lean Six Sigma concepts, tools, and methods. It can be self-paced, instructor-led, or part of a structured course. Training teaches you DMAIC, statistical analysis, waste identification, and process improvement techniques. LSS...
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Can Lean Six Sigma Be Used Outside Manufacturing?

Yes. Lean Six Sigma applies to any organization with repeatable processes, measurable outcomes, and a need to reduce waste or variation. That includes hospitals, banks, logistics companies, universities, government agencies, and technology firms. The methodology was...
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Is Lean Six Sigma Still Relevant in 2026?

Yes. Lean Six Sigma is not just relevant in 2026 — the market is actively growing. The global Lean and Six Sigma services market was valued at $6.8 billion in 2024 and is projected to reach $13.25 billion by 2032, growing at a CAGR of 8.7% (Verified Market Research,...
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Six Sigma at Boeing: A Century of Quality, a Decade of Reckoning

Six Sigma at Boeing began as a grassroots effort at Boeing Commercial Airplanes in 1999 — not as a corporate mandate. It was integrated into the Boeing Production System alongside Lean manufacturing principles, value streams, global manufacturing, and supplier...
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ASQ vs IASSC Lean Six Sigma Certification: Full Comparison

ASQ and IASSC are both accredited Lean Six Sigma certification bodies but differ significantly in approach. ASQ requires work experience at the Green and Black Belt levels, plus a completed project for Black Belt, making it experience-backed. Its exams are open book...
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Custom Manufacturing Services: How to Deliver Quality at Every Batch Size

Custom manufacturing services produce goods built to a customer's exact specifications: unique dimensions, materials, tolerances, or configurations that standard production lines cannot accommodate. Every order is different. Every setup is potentially a new source of...
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Six Sigma at General Electric: A Case Study in Results

General Electric saved $12 billion in five years. Six Sigma made that possible. No other corporate Six Sigma story has been studied more widely. No other CEO championed the methodology more publicly than Jack Welch. And no other company has shaped Six Sigma's global...
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Lean Six Sigma in Aviation: Applications, Tools, and Real Results

An aircraft sitting on the ground costs money. A delayed flight costs more. A maintenance error can cost everything. Aviation operates under a unique set of pressures that few other industries share. Safety requirements are non-negotiable and regulated by national and...
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Applying Six Sigma to Zero-Defect Supply Chains for Satellite Launch

Satellite launch is one of the most demanding quality environments in any industry. A satellite that fails in orbit cannot be retrieved, repaired, or replaced at reasonable cost. A launch vehicle component that does not meet specification can result in mission loss....
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Six Sigma in Retail Banking: A Better Way to Manage Operations

Six Sigma in retail banking helps teams fix slow loans, long lines, and costly legal mistakes. Think about the millions of tasks your bank handles every single day. From opening a new savings account to closing a mortgage, every step is a chance for things to go right...

Why read this blog?

This blog is your go-to resource for Lean Six Sigma and process excellence. It cuts the fluff. It will give you clear, actionable advice on core tools like DMAIC, Kaizen, and Value Stream Mapping. Use these insights to solve real-world problems and drive measurable results in your business.

We publish practical strategies for practitioners at every belt level. You will find relevant content whether you are a Green Belt or a Black Belt.

Start reading today. Transform your processes and achieve lasting operational excellence.

Latest Posts

Can Lean Six Sigma Be Used Outside Manufacturing?

Can Lean Six Sigma Be Used Outside Manufacturing?

Yes. Lean Six Sigma applies to any organization with repeatable processes, measurable outcomes, and a need to reduce waste or variation. That includes hospitals, banks, logistics companies, universities, government agencies, and technology firms. The methodology was...

read more
Is Lean Six Sigma Still Relevant in 2026?

Is Lean Six Sigma Still Relevant in 2026?

Yes. Lean Six Sigma is not just relevant in 2026 — the market is actively growing. The global Lean and Six Sigma services market was valued at $6.8 billion in 2024 and is projected to reach $13.25 billion by 2032, growing at a CAGR of 8.7% (Verified Market Research,...

read more
ASQ vs IASSC Lean Six Sigma Certification: Full Comparison

ASQ vs IASSC Lean Six Sigma Certification: Full Comparison

ASQ and IASSC are both accredited Lean Six Sigma certification bodies but differ significantly in approach. ASQ requires work experience at the Green and Black Belt levels, plus a completed project for Black Belt, making it experience-backed. Its exams are open book...

read more

Meet The Author

Headshot of Kevin Clay for Why They Fail Podcast

Kevin Clay, MBB

Kevin is a Lean Six Sigma Master Black Belt and President of Six Sigma Development Solutions, Inc. Moreover, Kevin has spent over 25 years in the trenches of process improvement and Six Sigma implementation. He’s seen everything from amazing successes to total disasters. As a Master Black Belt and executive consultant, he’s helped companies across all industries transform how they work.

What makes Kevin different isn’t his impressive resume. It’s his core belief that our biggest failures teach us the most valuable lessons. Through authentic conversations and real stories, he creates a space where professionals can learn from others’ mistakes without having to make them all themselves.

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