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Insights for Operational Excellence

Read the latest articles on Lean Six Sigma, process improvement, and achieving operational excellence. Get real-world strategies and tools you can apply today.

Featured Blog

what is a business case

What Is a Business Case? Definition, Formula, and Real Examples

A business case is a concise, data-driven statement that justifies why a project deserves time, budget, and attention, by connecting a specific problem to its financial impact on the organization. In Six Sigma, it is written during the DMAIC Define phase and typically...
Six Sigma at Staples

Six Sigma at Staples: A Documented Retail Case Study

Staples, once the world's largest office supplies retailer, ran a documented Lean Six Sigma initiative within its North American Delivery (NAD) supply chain in partnership with Accenture. According to the case study data, the program shaved roughly four weeks off new...
Best onsite Six Sigma course

Best Onsite Six Sigma Training for Companies

The best onsite Six Sigma training brings accredited Master Black Belt instructors to your site. It trains up to 20 employees for one fixed cost. Companies like Canada Post report stronger, longer project outcomes than remote-only formats deliver. Choosing a training...
Best self-paced Six Sigma course

Best Self-Paced Six Sigma Course: A Learner’s Case Study

The best self-paced Six Sigma course combines video training with live mentorship. It also sets a fixed project deadline. Self-paced courses without support average just a 13% completion rate. This comes from a 2025 analysis by Learning Revolution. Mentored programs...
Six Sigma at lockheed martin

How Lockheed Martin Used Six Sigma to Save Billions: A Real Case Study

Lockheed Martin's Six Sigma program didn't stay a factory-floor tool. In 1999, the company launched LM21, one combined system for Lean, Six Sigma, and CMMI. By 2004, then-CEO Vance Coffman confirmed LM21 had delivered more than $5 billion in savings. He also credited...
Lean six sigma trends 2026

Lean Six Sigma Trends 2026 – How AI Is Reshaping DMAIC?

Lean Six Sigma trends in 2026 center on one force: artificial intelligence. AI now touches every phase of the DMAIC framework. Quality leaders face new pressure to blend statistics with automation. This guide breaks down five trends shaping Lean Six Sigma in 2026. You...
What is brainwriting

What Is Brainwriting? The 6-3-5 Method, and Six Sigma Application

Every Six Sigma team reaches a moment in the Improve phase when they need solutions. They have identified the root causes. They have data to support them. Now they need ideas. Most teams default to brainstorming. Someone calls out ideas. Others respond. The loudest...
What Jobs Require a Six Sigma White Belt

What Jobs Require a Six Sigma White Belt?

Few jobs strictly require a White Belt on their own. Employers list it as a preferred qualification for entry-level operations, quality, administrative, and customer service roles. Real job data shows it appears most in project support and change management postings....
What Is Optical Metrology

What Is Optical Metrology? Techniques, Applications, and Six Sigma Role

Measurement is the foundation of quality control. You cannot improve what you cannot measure — and you cannot measure reliably without the right instrument. For many precision manufacturing environments, contact gauges have real limitations. They can deform soft...
Can Startups Benefit From Lean Six Sigma

Can Startups Benefit From Lean Six Sigma? A Practical Answer

Startups benefit from Lean Six Sigma, but only in small, targeted doses. The value comes from protecting cash and building good habits early. A full corporate-style rollout is the wrong move for most early teams. This is a resource question before it is a methodology...

Why read this blog?

This blog is your go-to resource for Lean Six Sigma and process excellence. It cuts the fluff. It will give you clear, actionable advice on core tools like DMAIC, Kaizen, and Value Stream Mapping. Use these insights to solve real-world problems and drive measurable results in your business.

We publish practical strategies for practitioners at every belt level. You will find relevant content whether you are a Green Belt or a Black Belt.

Start reading today. Transform your processes and achieve lasting operational excellence.

Latest Posts

Six Sigma at Staples: A Documented Retail Case Study

Six Sigma at Staples: A Documented Retail Case Study

Staples, once the world's largest office supplies retailer, ran a documented Lean Six Sigma initiative within its North American Delivery (NAD) supply chain in partnership with Accenture. According to the case study data, the program shaved roughly four weeks off new...

read more
Best Onsite Six Sigma Training for Companies

Best Onsite Six Sigma Training for Companies

The best onsite Six Sigma training brings accredited Master Black Belt instructors to your site. It trains up to 20 employees for one fixed cost. Companies like Canada Post report stronger, longer project outcomes than remote-only formats deliver. Choosing a training...

read more
Best Self-Paced Six Sigma Course: A Learner’s Case Study

Best Self-Paced Six Sigma Course: A Learner’s Case Study

The best self-paced Six Sigma course combines video training with live mentorship. It also sets a fixed project deadline. Self-paced courses without support average just a 13% completion rate. This comes from a 2025 analysis by Learning Revolution. Mentored programs...

read more
Lean Six Sigma Trends 2026 – How AI Is Reshaping DMAIC?

Lean Six Sigma Trends 2026 – How AI Is Reshaping DMAIC?

Lean Six Sigma trends in 2026 center on one force: artificial intelligence. AI now touches every phase of the DMAIC framework. Quality leaders face new pressure to blend statistics with automation. This guide breaks down five trends shaping Lean Six Sigma in 2026. You...

read more

Meet The Author

Headshot of Kevin Clay for Why They Fail Podcast

Kevin Clay, MBB

Kevin is a Lean Six Sigma Master Black Belt and President of Six Sigma Development Solutions, Inc. Moreover, Kevin has spent over 25 years in the trenches of process improvement and Six Sigma implementation. He’s seen everything from amazing successes to total disasters. As a Master Black Belt and executive consultant, he’s helped companies across all industries transform how they work.

What makes Kevin different isn’t his impressive resume. It’s his core belief that our biggest failures teach us the most valuable lessons. Through authentic conversations and real stories, he creates a space where professionals can learn from others’ mistakes without having to make them all themselves.

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