Description
Failure Modes and Effects Analysis Online Training Course
Predict and Prevent Failures Before They Reach Customers in 60 Minutes
Inevitably, every product and process carries hidden failure risks. FMEA training teaches you to systematically identify potential failures, assess consequences, and prioritize preventive actions before problems reach customers. This 60-minute video course guides you through Failure Modes and Effects Analysis step-by-step, helping you evaluate severity, occurrence, and detection of failures. Furthermore, develop action plans targeting highest-risk vulnerabilities for maximum impact.
What You’ll Learn
FMEA Fundamentals and Process Mapping
Understanding why every product and process has failure modes is critical. Each failure carries potential consequences affecting customers, operations, or employee safety. FMEA proactively identifies and mitigates risks before impact occurs.
Begin by documenting process steps and identifying intended functions. This foundational work ensures comprehensive failure analysis. Next, brainstorm all possible failure scenarios without filtering. Completeness at this stage prevents overlooked vulnerabilities.
Root Cause Analysis and Risk Calculation
Document consequences associated with each failure mode using language meaningful to product performance and customer impact. Use root cause analysis tools to determine potential causes for each failure.
Additionally, list existing controls preventing failures from reaching customers. Rate failure effect severity (1-10 scale), estimate failure probability, and assess control detection likelihood. Subsequently, multiply Severity × Occurrence × Detection to calculate Risk Priority Numbers (RPNs). Focus improvement efforts on highest RPNs delivering maximum risk reduction.
Action Planning and Execution
Create improvement plans targeting high-risk failure modes with documented accountability and clear timelines. Monitor improvements to validate effectiveness. Importantly, FMEA execution determines success—analysis alone creates no value.
Course Format and Certification
Duration: 60 minutes
Delivery: Self-paced online
Interactive Learning: Complete FMEA assignment on your product or process
Downloadable Template: Free FMEA template included
Assessment: Final quiz
Certification: Immediate Certificate of Completion upon passing
Why FMEA Training Matters
FMEA delivers critical benefits:
✅ Predicts failures before customer impact
✅ Prevents costly recalls and reputation damage
✅ Eliminates safety hazards proactively
✅ Reduces warranty costs and field failures
✅ Improves product design and reliability
✅ Prioritizes improvements with objective data
✅ Documents risk management decisions
✅ Meets regulatory and industry standards
Organizations implementing FMEA early see dramatic reductions in field failures and warranty costs.
Who Should Take This Course?
Product Engineers, Process Engineers, Quality Managers, Six Sigma Black Belts and Green Belts, Operations Teams, Compliance Officers, and Cross-Functional Teams tackling complex processes requiring systematic failure prevention.
Real-World Applications
- Automotive: Prevent engine, brake, and electrical failures before vehicles reach customers.
- Healthcare: Ensure medical device reliability and patient safety.
- Manufacturing: Identify equipment failure risks preventing operational disruption.
- Software Development: Assess system reliability preventing catastrophic data loss.
- Aerospace: Meet stringent reliability requirements where failures have severe consequences.
- Consumer Products: Prevent injury and warranty claims protecting brand reputation.
- Food Industry: Ensure product safety through systematic contamination prevention.
About Six Sigma Development Solutions, Inc.
IASSC Accredited Training Organization providing comprehensive FMEA training. We’ve transformed 100+ organizations across 52 countries, achieving $100M+ in documented savings. Our 4,000+ certified practitioners demonstrate expertise in operational excellence and risk management.
Enroll Today and Master FMEA
Don’t discover problems after launch. Learn to predict failures, prioritize prevention, and protect customers through proactive FMEA analysis. Invest 60 minutes to master systematic risk assessment that prevents costly failures.
Course includes:
- 60-minute expert video training
- Free FMEA template
- Interactive assignment on your process
- Final assessment quiz
- Immediate Certificate of Completion
- Lifetime course access
Start preventing failures with confidence. Enroll now and master the analysis tool protecting customers and your reputation.
Related Courses:
- Root Cause Analysis Templates
- Lean Six Sigma Green Belt Certification
- Cause and Effect Matrix Training
Contact: 866-922-6566 or https://sixsigmadsi.com/contact-us/
Keywords: FMEA training, Failure Modes and Effects Analysis, Risk Priority Number, product reliability, process failure analysis, quality management, Six Sigma tools, IASSC training, online quality course, risk assessment, failure prevention, Improve Phase
bharat –
This really good training along with certification with low cost.