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Insights for Operational Excellence

Read the latest articles on Lean Six Sigma, process improvement, and achieving operational excellence. Get real-world strategies and tools you can apply today.

Featured Blog

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How to Handle Large or Complex Data Sets in Excel for Six Sigma

Working with large or complex data sets is a common challenge in Six Sigma projects. Excel remains one of the most popular tools for data analysis due to its flexibility, accessibility, and powerful built-in features. However, managing extensive or intricate data in...
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How do you align QFD in Six Sigma with your organization’s strategy and goals?

Aligning Quality Function Deployment (QFD) with Six Sigma initiatives and your organization’s strategy ensures every improvement effort delivers customer value and supports long-term business objectives. This guide breaks down the process, best practices, and...
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Data Quality Tools

Data drives every modern business. You make decisions based on it, build strategies around it, and even trust AI models with it. But what happens when that data hides errors? Bad data costs companies billions each year in lost revenue and poor choices. Enter data...
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How to Select the Right Team Members for Six Sigma Charters?

Choosing the proper team for your Six Sigma project charter shapes the project's direction, success, and value to the organization. This comprehensive guide covers every step, from understanding project charter fundamentals to advanced selection criteria, best...
Training and mentoring Six Sigma Green Belts and Yellow Belts

Training & Mentoring Six Sigma Green & Yellow Belts for Success

Training and mentoring Six Sigma Green Belts and Yellow Belts is the key to unlocking this vision, transforming your team into problem-solving champions who drive quality and innovation. But how do you train and mentor Six Sigma Green Belts and Yellow Belts in your...
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Integrated Risk Management

Integrated risk management (IRM), is a dynamic approach that transforms fragmented risk strategies into a unified shield. Unlike traditional methods that tackle risks in silos, IRM weaves together people, processes, and technology to anticipate and mitigate threats...
Six Sigma Certification Exam Preparation

Six Sigma Certification Exam Preparation

Born from Motorola's quest for perfection in the 1980s, this data-driven methodology has evolved into a global powerhouse for quality improvement, adopted by giants like General Electric and Amazon. But earning a Six Sigma certification? It's your ticket to leading...
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Supply Chain Risk Management (SCRM)

In today’s interconnected global economy, supply chains are the backbone of businesses, ensuring goods and services flow seamlessly from suppliers to customers. However, with complexity comes vulnerability. Supply chain risk management (SCRM) has emerged as a critical...
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How to Integrate Control Charts with Six Sigma Tools

In the dynamic world of quality management, Six Sigma stands as a beacon of precision, guiding organizations toward operational excellence. At the heart of this methodology lies the control chart—a powerful tool that monitors process stability and performance. But how...
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Common Sources of Measurement Bias in Six Sigma Projects

Six Sigma projects rely on precision. Data is essential for these initiatives, guiding teams toward process improvements and better outcomes. But what happens when the data is flawed? Measurement bias can sneak into your Six Sigma project, distorting your results and...

Why read this blog?

This blog is your go-to resource for Lean Six Sigma and process excellence. It cuts the fluff. It will give you clear, actionable advice on core tools like DMAIC, Kaizen, and Value Stream Mapping. Use these insights to solve real-world problems and drive measurable results in your business.

We publish practical strategies for practitioners at every belt level. You will find relevant content whether you are a Green Belt or a Black Belt.

Start reading today. Transform your processes and achieve lasting operational excellence.

Latest Posts

Process Audit

Process Audit

A process audit is a systematic and detailed evaluation of the operations within a process to verify that it is working as intended. It involves examining the various steps and activities that convert inputs into outputs, ensuring that each step adheres to defined...

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Factor Analysis

Factor Analysis

Factor analysis is a statistical method that explores the underlying structure of a set of variables. It reduces large datasets into smaller, more manageable factors. This technique allows researchers and analysts to uncover latent relationships between observed...

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How Predictive Analytics Works and Why It’s Important?

How Predictive Analytics Works and Why It’s Important?

Predictive analytics is a helpful tool for predicting future outcomes based on past and current data. Using methods from statistics, machine learning, data mining, and artificial intelligence, businesses can forecast trends, spot risks, and make decisions based on...

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Project Portfolio Management

Project Portfolio Management

Organizations use Project Portfolio Management (PPM) as a structured approach to manage a collection of projects and programs. PPM ensures that the organization’s projects align with its strategic objectives and that resources are used effectively to maximize value....

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What is the PDSA Cycle and Why It Matters?

What is the PDSA Cycle and Why It Matters?

The Plan-Do-Study-Act (PDSA) cycle is a core methodology for driving continuous improvement in various sectors, including healthcare, education, and business. This iterative process allows organizations to test small changes before scaling them, ensuring that...

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10 Proven Waste Reduction Strategies for a Greener Tomorrow

10 Proven Waste Reduction Strategies for a Greener Tomorrow

Waste reduction involves practices that minimize unwanted materials entering the environment. This applies to both hazardous and non-hazardous materials. However, for regulatory purposes, it typically refers to reducing hazardous substances. The goal is to reduce the...

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Meet The Author

Headshot of Kevin Clay for Why They Fail Podcast

Kevin Clay, MBB

Kevin is a Lean Six Sigma Master Black Belt and President of Six Sigma Development Solutions, Inc. Moreover, Kevin has spent over 25 years in the trenches of process improvement and Six Sigma implementation. He’s seen everything from amazing successes to total disasters. As a Master Black Belt and executive consultant, he’s helped companies across all industries transform how they work.

What makes Kevin different isn’t his impressive resume. It’s his core belief that our biggest failures teach us the most valuable lessons. Through authentic conversations and real stories, he creates a space where professionals can learn from others’ mistakes without having to make them all themselves.

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