About the Podcast
Tired of watching continuous improvement efforts crash and burn?
So are we. “Why They Fail” dives headfirst into the brutal truth behind failed Lean Six Sigma deployments, exposing the myths, the mistakes, and the outright absurdities that plague organizations worldwide. Forget the sugar-coated success stories—we’re here to dissect the disasters, from executives who think training is optional to lone Green Belts drowning in unrealistic expectations. But it’s not all doom and gloom. We’ll also reveal the surprisingly simple key to unlocking sustainable success: ditching the quick fixes and building a rock-solid foundation. Buckle up, because this podcast is a no-holds-barred, reality check that will transform the way you think about continuous improvement.
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Latest Episodes
Army Six Sigma Black Belt Project Eliminates Waste
Army Six Sigma Black Belt Project Eliminates Waste In this episode of Why They Fail, host Kevin Clay speaks with U.S. Army Officer Edriece Patterson about his Army Six Sigma Black Belt project. The discussion highlights how Lean Six Sigma methodologies solve complex...
Stop ‘Doing’ Six Sigma (and Start Actually Fixing Things!)
Stop 'Doing' Six Sigma (and Start Actually Fixing Things!) Tired of watching continuous improvement efforts fall flat? In this powerful episode of "Why They Fail," host Kevin Clay sits down with the legendary six sigma pioneer Mike Carnell, who was there for its...
LEAN “Snake Oil”, Why a LEAN-Only Approach Fails
Why They Fail!, Episode #6 - LEAN "Snake Oil", the LEAN Only Approach Welcome back to "Why They Fail," the podcast that dissects the real reasons continuous improvement initiatives don't last. In this episode, host Kevin Clay tackles a pervasive and damaging trend he...
The “One-Hit Wonder” Green Belts!
Why They Fail!, Episode #5 - The "One-Hit Wonders" Have you ever witnessed your company invest significant time and money into training highly skilled professionals, only to see their potential fizzle out after a single project? This episode tackles the frustrating...
Why Capability? We have No Go Gauges.
Why They Fail!, Episode #4 - "Why Capability?..." Welcome to "Why They Fail," the podcast that dissects the downfall of continuous improvement initiatives. Your host, Kevin Clay, a Lean Six Sigma Master Black Belt with over 25 years of experience and a mentor at Six...
Beware of the Paper Belt!
Why They Fail!, Episode #3 - Beware of the Paper Belt! Welcome to "Why They Fail," the podcast that dissects why continuous improvement efforts often derail. Your host, Kevin Clay, a seasoned Lean Six Sigma Master Black Belt, is here to expose the truth behind...
Is Your CI Program Just a Fad Diet for Your Business?
Why They Fail!, Episode #2 - Is Your CI Just a "Fad Diet"? Welcome to "Why They Fail," the podcast that meticulously examines the reasons behind continuous improvement failures and offers a blueprint for lasting success! In this episode, titled "Is Your Continuous...
Why Continuous Improvement Fails (WTF!)
Welcome to the very first episode of “WTF!” – Why They Fail! Join host Kevin Clay, a seasoned Master Black Belt and President of Six Sigma Development Solutions, Inc., as he pulls back the curtain on the frustrating reality: over 90% of Continuous Improvement (CI) efforts ultimately fail. Forget motivational fluff. This podcast dives headfirst into the real, unfiltered reasons behind these failures …
Meet Your Host
Kevin Clay, MBB
Kevin is a Lean Six Sigma Master Black Belt and President of Six Sigma Development Solutions, Inc. Moreover, Kevin has spent over 25 years in the trenches of process improvement and Six Sigma implementation. He’s seen everything from amazing successes to total disasters. As a Master Black Belt and executive consultant, he’s helped companies across all industries transform how they work.
What makes Kevin different isn’t his impressive resume. It’s his core belief that our biggest failures teach us the most valuable lessons. Through authentic conversations and real stories, he creates a space where professionals can learn from others’ mistakes without having to make them all themselves.
Ready to Transform Yourself?
Join thousands of professionals who are changing how they approach continuous improvement through honest conversations about failure.